Plastic injection molding is the preferred process for manufacturing plastic parts, as it is ideal for producing high volumes of low-cost plastic parts with high tolerance precision, repeatability and little to no finishing required. In-house mold design and building capabilities, complete supply chain solutions. Customers can choose from a vast selection of thermoplastics and thermosets that best suit their needs for strength and function. We have 18 sets injection molding machines in all. The biggest one is 1250T, which can produce 1200*1300mm plastic part. we can provide the product Design for Manufacturability (DFM) Analysis once you confirm that the price is OK.
Design For Manufacturability (DFM) report, it's a bridge between product developer and mold manufacturer. It has been implemented in many manufacturing industries and proved to a sufficient way to improve efficiency.
A comprehensive DFM report for mold making project would be the first step to success. As a mold maker,the more potential problems you foresee, the less risks you had in the manufacturing process. Here are a summary for it.
Gate location selection sometime is critical when the part have high requirement on surface finish. What kind of gate determines the way to produce and even the mass production cost.
Material
INO Technology has worked with many types of resins, including:
Tolerance Standard
We can make parts according to your tolerance requirements, if you do not have special requirements on the tolerance,our tolerance is according to the standard of SJ/T10628-1995 standards, class 3 for hard plastic, and SJ/T10628-1995 standards, class 6 for soft plastic.
Surface Treatment
With plastic molding, we can make surface as sandblasting, texture, common polishing, mirror polish, laser engraving,printing, plating, brushing, marbling , you can find effect of different surface treatment.
Process Flow Diagram
Once the order is confirmed, our engineer will provide the DFM report (Design for Manufacturability Analysis) to customer for approval. We’ll start to design the mould drawing and mould making after the DFM report approved by customer. Once the mould making is finished, we’ll make several pieces of pre-production samples for test, if the dimensions are correct, then we will send the samples to customers for final confirmation. If the test failed, we will modify the mould or adjust the molding parameter to make new samples, and test it again. Once the samples are approval by customers, we will purchase the raw material and making quality inspection. Then mixing material, molding and trimming, we will make many times of inspection during the production. Finally we will arrange the assembly and packing. After whole order is ready, we will send the packing list to customer to arrange the shipment.
Quality Control
100% inspection for order,we seriously take care of the quality control from IQC to OQC, throughout each step of the production. Let us show you our quality control:
For raw materials, we’ll do the IQC in time. All materials are procured only from the verified suppliers, who have implemented and maintain certified quality management systems in their plants. With full certificates, such as RoHs, Reach, MSDS, FDA, LFGB, UL, EN549, BPA free, EN71, and so on;
For pre-production samples, we'll provide several pieces to our clients for assembly and function testing. We will seal the samples in time once they're approval.
For Bulk Production, we'll do the IPQCS & PQC (Multiple Sampling Inspection) during production and we'll do the FQC (Sampling Inspection) after deburr or breaking sharp edges. In order to timely find problems, solve problems, reduce defective products, reduce manufacturing costs.
After packing and assembling, we'll do the OQC (Sampling Inspection) to make sure the final goods are qualified.
INO Technology insist the principle "QUALITY FIRST".
Below you can find our inspection equipment for your reference.